Paper:
Response time reduction in make-to-order and
assemble-to-order supply chain design
Writer: NAVNEET VIDYARTHIL, SAMIR ELHEDHLI and ELIZABETH JEWKES
Positioning Paper
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Present Models for designing make-to-order
and assemble-to-order supply chain under Poisson customer demand arrivals and
general service time distribution.
Motivation:
Strategic importance of response time
reduction.
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Motivation/ Problems to Be solved
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1.
The problem is setup as a network of spatially distributed M/G/1
queues, modeled as a non-linear mixed integer program and linearized using a
simple transformation and a piecewise linear approximation.
2.
The problem of designing a two-echelon assemble-to-order supply
chain comprising of plants and DCs Serving a set of customers in considered.
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Objective of the Paper
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1.
To model the effect of congestion on the response time
2.
analyze the trade- off acquisition costs, facility Location and
(capacity acquisition costs, and outbound transportation costs in the design of supply chain networks
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Critical Review/ Tinjaun Pustaka
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1.
Marhretta, 1998: Dell, 2000) Dell Typically offer several lines
of product, with each allowing at least dozens of features” from which
customers can select when placing an order-different combinations of CPU,
hard drive, memory, and other peripherals. In Dell’s Supply chain, multiple
component are procures and kept in inventory at various assembly facilities,
from which they are assembled into a wide variety of finished products in
response to customers order.
2. Vidal Fall Goetschalcia
(2000) present a model that captures the effect of change in transportation Lead time and demand on the
optimal configuration of the global supply chain network, assuming that the demand is deterministic
3. Erengriic
et all (1999) and Sarmiento and Nagi (1999)
also point out that most of the existing supply chain design models do not consider
measures of customer service such as response time in making location/allocation
decisions,
4.
Close and Trod (2005). This is not surprising given
the complexity of the model and the
interplay of locational and queueing
aspects of the problem
5.
Models for
facility location with immobile servers, stochastic demand
and congestion (such as location emergency medical
Facilities, fire stations, telecommunication network design, automated
teller machines
or internet mirror site location). For an extensive
review; refer to Berman and Krass (2002). Due to the complexity
of the underlying problem, most papers in this area make
very strong assumptions: (i) either the number or capacity
of the facilities or bulb) are assumed to be fixed (ii)
the facilities are assumed to be identical; (iii) the demand arrival process is assumed
it: be Poisson: and (iv) die service
process is usually assumed to be
exponential
6.
Most of
the techniques proposed to date to solve these problems,
with the exception of Elhcdhli (2006), are either approximate
or heuristic based.
7.
Our work is also
similar in spirit to models for capacity planning
with congestion effects, for which only heuristic solution procedures have been
reported; see Raja gopalan and Yu (2007) and references therein.
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Metodologi
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1.
An exact solution approach is presented that is based on the
cutting plane method.
2.
A Lagrangean heuristic is proposed that exploits the echelon structure
of the problem and uses solution methodology for the make-to-order problem.
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Result and Discussion
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1.
It is empirically shown that substantial reduction in response time
can be achieved with minimal increase in total costs in the design of
responsive supply chains.
2.
A supply chain configuration that considers congestion is
proposed and its effect on the response time can be very different from the
traditional configuration than ignores congestion.
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Kesimpulan
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Computational results and managerial
insight are provided.
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